0.4-0.7mm Snap Lock Clip Lock Z Shape Roll Forming Machine For KR18
The Z-shaped clip lock for KR18 roof panels is an essential component in the installation of standing seam metal roofs. Here's a breakdown of its significance:
### Purpose and Functionality:
1. **Secure Connection**: The Z-shaped clip is designed to securely hold KR18 roofing panels in place without penetrating the metal. This helps create a seamless, watertight installation, which is critical for preventing leaks and ensuring durability.
2. **Expansion and Contraction**: Metal roofs expand and contract due to temperature changes. The Z-clip lock accommodates this movement, reducing the risk of panel deformation or damage over time.
3. **Hidden Fastening System**: This clip is part of a hidden fastening system, meaning the clips are not visible from the surface, contributing to the clean appearance of standing seam roofs.
### Materials and Durability:
- **Material**: Typically made from galvanized steel, stainless steel, or aluminum, the Z-clips are designed to withstand harsh environmental conditions, like extreme temperatures, moisture, and wind.
- **Corrosion Resistance**: Z-shaped clips are coated with anti-corrosion materials, ensuring longevity and maintaining the structural integrity of the roof.
### Installation Process:
1. **Positioning**: The Z-clips are installed on the roof deck at regular intervals along the seams of KR18 panels.
2. **Securing**: The clips are then fastened with screws or rivets, holding the panels in place without the need for penetrative fasteners, which helps in maintaining the waterproof quality of the roof.
3. **Locking the Panels**: Once the clips are in place, the next KR18 panel is positioned and locked into place by folding the seam over the clip, creating a continuous, interlocking system.
### Benefits for KR18 Roof Systems:
- **Increased Strength**: The Z-shaped clip adds structural integrity to the roof, allowing it to withstand heavy wind loads and prevent uplift.
- **Aesthetic Value**: Since the clip is hidden, it maintains the sleek and modern look of the KR18 roof system.
- **Longevity**: By minimizing direct exposure to weather and eliminating the need for surface penetration, the Z-clip helps extend the roof's lifespan.
In summary, the Z-shaped clip lock is a crucial component in the installation of KR18 roof panels, ensuring both functionality and longevity.
What is KR18? Why choose it?
The Kr18 steel sheet is a structural profile and roof system type SSR (Standing Seam Roof) and concealed fixing based on clips. The KR-18 steel sheet reduces the risk of leaks, since drilling the sheet to place it is not necessary. This engargolada sheet is very light, which facilitates transportation and installation maneuvers. Their manufacture can be done on the construction site and they can be made to the required length, they are usually manufactured in a single piece from gutter to ridge. KR18 corrugated sheet is used in constructions that require a low slope of up to 2%.
KR18 refers to a specific type of profile used in the roll forming industry. It is a popular profile commonly used for roofing and cladding applications. The "KR" in KR18 stands for "Klip-Rib," indicating its unique design that features ribs or corrugations for added rigidity and strength.
The KR18 profile is typically made from galvanized steel or other metal materials. It has a trapezoidal shape with multiple ribs along the length, providing excellent water drainage and resistance to wind uplift. The profile's dimensions may vary depending on the specific manufacturer and customer requirements.
The KR18 profile is often used in commercial and industrial roofing systems, offering durability, weather resistance, and ease of installation. It is designed to interlock with adjacent panels, creating a continuous and seamless roof or wall covering.
The roll forming process for producing KR18 profiles involves feeding a metal strip into a roll forming machine with a series of rollers and forming stations. The rollers gradually shape the metal strip into the desired trapezoidal profile, including the ribs and any necessary cutouts or notches. The finished KR18 profile is then cut to the desired length and packaged for transportation and installation.
Overall, the KR18 profile offers a versatile and cost-effective solution for roofing and cladding applications, making it a popular choice in the construction industry.
Technical Parameter
1. Steel Sheet Thickness: 20-26gauge (depend on requirement )
2. Transmission way: single chain
3. Transmission material: 45# steel, high frequency quenching, circular pitch: 38.1, number of teeth:13
4. Material of blad: Cr12, quenching treatment
5. Capacity of Decoiler: 3 ton passive decoiler
6. Forming Speed: 0-12m/min
7. Roller Groups: 12 stations
8. Roller Material: 45# steel, high frequency quenching treatment, HRC58-62
9. Material: galvanized steel, color coated steel
10. Principal Axis: 45# high grade steel with quenching treatment
11. Main Motor Power: 7.5 Kw
Main Components
| S.N | Equipment name | Quantity |
| 1 | 3T passive un-coiler | 1 set |
| 2 | Feeding and leveling device | 1 set |
| 3 | Main roll forming machine 12 stations | 1 set |
| 4 | Hydraulic cutting | 1 set |
| 5 | Control system (including control box) | 1 set |
| 6 | Out tables | 2 sets |
| 7 | Hydraulic station | 1 set |
| 8 | Seamer device | 1 set |
Advantage for Standing Beam
1. Reasonable Price
2. High Quality
3. 12 Months Warranty
4. More Than 15 Years Experience
5. Durable
6. Reliable
Working Flow of Standing Beam
Decoiler----Feeding and Leveling---Roll forming---Cutting---Run out tables
Profiles
Application
Company Introduction
Sussman Machinery (wuxi) Co., Ltd. is a comprehensive enterprise integrating production, sales and services. We are mainly engaged in providing machineries and equipment. Owing to a professional teamwork, we are experienced in manufacturing, import and export, customers' design, installation and test, technical solution and after-sale services. We have shipped out our machines to more than 50 countries, and keep good business relationships with a large amount of worthy customers, contributing to our great business records and reputation.
Packaging and delivery
1. Before loading to the container, we will check the machine first
2. Second, make some protection on the machine, Such as, we will mpaint the coil on the roller and shaft, in case the roller and shaft got corrosion and rusty during long time delivery
3. Third, we will make the plastic package on the easy damage parts, and fix all the parts into container by the steel wire rope, and ensure the machine will not damage when shaking on sea.
4. At last, we will take photos for customer when loading to container
