Sussman Machinery(Wuxi) Co.,Ltd
Sussman Machinery (Wuxi) Co., Ltd.
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Quick Interchangeable Hydraulic Cz Purlin Roll Forming Machine Galvanized Steel C Z U Purlin Roll Forming Machine
| Name | C Z U Purlin Roll Forming Machine | |
| 1 | Suitable raw material | PPGI/PPGL/GI/GL Steel Coils |
| 2 | Thickness of coil sheet | 1.5-3.0mm |
| 3 | Feeding Coil width | 200-500mm |
| 4 | Effective width | 100-300mm |
| 5 | Under frame | 400H-beam |
| 6 | Diameter of Soild shaft | 76mm, high grade 45# steel, finish turning, cylindrical grinding, with keyway |
| 7 | Roller | High grade Gcr15, processed by CNC lathe, Quenched and tempered treatment, hard chrome coated 0.05-0.07mm |
| 8 | Thickness of middle plate | 18mm |
| 9 | Forming stations | 13 |
| 10 | Drive type | By chain(2.0 inch) |
| 11 | Power of main motor | 15kw with Cycloidal reducer, Lichao, Shanghai |
| 12 | Power of pump station | 5.5kw |
| 13 | Forming speed | About 15m/min |
| 14 | Hydraulic cutting | Controlled by PLC |
| 15 | PLC | DELTA, TAIWAN / Mitsubishi, Japan |
| 16 | Material of cutting blade | Cr12Mov, quenching 58-62℃ |
| 17 | Frequency converter | It has the advantage of slowing down before cutting, to ensure thelength accuracy(±1mm, far better than industrial standard ±3mm). |
C Purlin Technical Parameter
| No. | Name | Unit | Qty |
| 1 | Decoiler | set | 1 |
| 2 | Entry Beach | set | 1 |
| 3 | Main Machine for roll forming | set | 1 |
| 4 | Cutting System | set | 1 |
| 5 | punching | set | 1 |
| 6 | Output Table | set | 1 |
| 7 | Control System(PLC) | set | 1 |
| 8 | hydraulic station | set | 1 |
Main features of quickly change C to Z purlin roll forming machine
1. The automatic C/Z purlin machine adopts the same set of equipment to produce various specifications of C/Z purlins through simple automatic and manual stepless adjustments, and there is no need to replace the forming rollers when changing specifications. The production process adopts an automatic control method, which can automatically punch, cut and form according to the input parameters such as purlin length, longitudinal hole distance and quantity.
2. Any model between C80-300 and Z120-300 can be produced, and the thickness of the plate can be 1.5-3.0mm. It takes 1 minute; C/Z-shaped steel switching only needs a simple manual reversing operation, and the switch between C-shaped steel and Z-shaped steel can be realized in 5 minutes;
4. The operation is simple, reducing the difficulty of operation for employees, saving the time for changing models, and improving production efficiency.
5. CZ type purlin machine is composed of guide, leveling device, 2 hydraulic punching devices, hydraulic cutting device, roll forming machine with quick changeover, electric control system, hydraulic system, etc.
Each part of C Purlin Machine
1.3T Manual De-coiler
Diameter: 460-520mm expansion.
Capacity: 3 Tons
Max Coil Width: 500mm
2.Leveling device
Put the raw material(steel plate) through the beach to manufacture and process
Diameter is Ø 76mm, chrome and HRC60 heat treatment to secure the smooth surface.
7 rolls leveling, 3 rolls up and 4 rolls down,it can guarantee that the products are neat, parallel and everything is uniformi
3. Punching and cutting device
It adopts the hydraulic drive and automatic location to decide the
dimension and cut the target products
hydraulic station pressure: 20 MPa
Hydraulic coil:46#
Components: It contains one set of blade, one hydraulic cylinder and one cutter machine
cutting blade material:Cr12 Mov steel with high treatment
4.Control Box
(1) Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requestment)
(2). Control panel: Button-type switch and touch screen
(3) The language in the touch screen: English and Chinese
(4) Length & quantity measurement automatically.
(5) Length & quantity controlled by PLC.
(6) Length inaccuracy can be amended easily.
